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Make to Order (MTO)

Make to Order (MTO) or Build to Order (BTO) is a production approach where once a confirmed order for products is received, products are built.  This approach is considered good for highly configured products, such as automobiles, computer servers, or for products where holding inventories is very expensive like aircraftBuild to Stock (BTS) is the dominant approach used today across many industries and refers to products that are built before a final purchaser has been identified, with production volume driven by historical demand information.    

A BTO system does not mean that all suppliers in the supplier chain should be producing only when a customer order has been confirmed. Clearly, it would not make economic sense for a manufacturer of low value high volume parts to employ BTO. It is appropriate that these should be identified and built to a supplier order, effectively BTS. Part of the challenge in a BTO supplier network is in the identification of which suppliers should be BTO and which BTS. The point in the supply chain when this change occurs is called the ‘decoupling point’.

The main advantages of the BTO approach in environments of high product variety is the ability to supply the customer with the exact product specification required, the reduction costly sales discounts and finished good inventory, as well a reduction in stock obsolescence risk.

The main disadvantage of BTO is manufacturers are susceptible to market demand fluctuations leading to a reduced capacity utilization in manufacturing. Hence, to ensure an effective use of production resources, a BTO approach should be coupled with proactive demand management. Finding the correct and appropriate balance of BTO and BTS to maintain stock levels appropriate to both the market requirement and operational stability is a current area of academic research.

 





Make to Order Manufacturers Software Directory

Epicor Software Corporation
Epicor Software Corporation: Epicor Manufacturing
Make to Order
Epicor Manufacturing is a tightly integrated enterprise resource planning (ERP) software solution for identifying and planning the extended enterprise resources you need to capture, produce, ship and account for customer orders. A distributed, common database provides the ability to access the right information, from the right source, at the right time, empowering all users through the supply chain to make valid, informed decisions. Industry leading technology makes it possible for manufacturers of all sizes, and their trading partners, to derive the benefits of real-time collaboration from Epicor Manufacturing. Learn more...
I.B.I.S.
I.B.I.S., Inc.: Microsoft Dynamics® AX
Make to Order
Tailor your I.B.I.S. solution to serve multiple business models including Made to Stock (MTS), Made to Order (MTO), Assemble to order (ATO), Configure to Order (CTO), and Engineer to Order (ETO). You can also support smart customizations and modularized product manufacturing and easily engineer new products to customer specifications. Learn more...
IFS
IFS: IFS Applications
Make to Order
IFS’ manufacturing components can provide a simple, highly automated flow for taking care of repetitive tasks together with advanced management-by-exception functionality, simultaneously handling more complex processes, for example, engineer-to-order manufacturing. This powerful, multifaceted solution supports planning, execution, control and analysis in most types of manufacturing, in all phases of the manufacturing process, and for all employees in the organization. Learn more....
Pronto Software International
Pronto Software International: PRONTO-Xi Manufacturing
Make to Order
PRONTO-Xi Manufacturing™ supports a wide range of industries while still maintaining ease of use, rapid implementation and up-to-date information to all manufacturing stakeholders. PRONTO-Xi Manufacturing seamlessly integrates your entire supply chain from sales to operations, distribution and finance, providing an accurate view of the critical elements in your manufacturing operation. Materials availability, production results and financial performance are just keystrokes away and are updated as manufacturing transactions are processed. Learn more...
SYSPRO
SYSPRO: SYSPRO 6.1
Make to Order
SYSPRO Enterprise Resource Planning (ERP) software is a fully integrated business software solution that provides complete control over the planning and management of all facets of business, including accounting, operations, manufacturing, and distribution in a variety of industries. Learn more...